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I started out with the small 12 gauge stranded wire to the meter, and labored my way as much as the motor, breaker and battery.? i made the remaining connection the battery fine ( ) terminal for safety, in case i tousled!? i left enough loose cord to allow for the motion of the handle.
Be aware!? whilst using tools around a battery, be very careful not to drop a tool so that it falls throughout the battery terminals!? it's going to weld itself throughout the battery, shorting it out and will cause the battery to explode.? an exploding battery will spray acid anywhere and could kill or severely maim you.? a very good precaution is to wrap tool handles with electrical tape, and continually keep as a minimum one battery terminal included with an insulator like a plastic cup.? safety first!.
The huge motor wires will be carrying up to 40 amps and so need to be 6 gauge, i endorse coloration coding the twine the usage of purple and black as suitable (see my diagram).? charging modern could be up to 6 amps so a 12 or 14 gauge extension wire will work great.? wires to the volt meter also are wearing charging contemporary and so can be 12 gauge stranded house cord (now not solid twine - it'll break!).? considering that wire lengths can't be decided until the elements are all placed, i started by way of mounting the whole lot securely to the mower.? vibration is an issue so i used lock nuts, lock washers or thread lock during to ensure that not anything works loose.
I received 8 #6 ring terminals from home depot when i picked up the cord.? they must be crimped firmly, soldered and then insulated.? i do not have a crimping device that massive, so i mashed it with a hammer!? soldering with a 240 watt gun takes numerous mins to warmness up the wire till the solder flows into the lug and fills it.? one may also use a small propane torch, but at the threat of badly melting the insulation. The final touch is heat decrease tubing - or wrapping it with insulating tape.? try to cowl up as much of the exposed metallic of the lug as feasible with insulation.